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Gas Nitriding

Gas Nitriding

Extremely Hard, Low-Distortion Wear Resistant Surfaces

Gas nitriding is a thermochemical case hardening process in which nitrogen is diffused into the surface of alloy steels at sub-critical temperatures (500°C - 550°C). Because it requires no subsequent quench, distortion is almost negligible.

Key Specifications

Process Temperature500°C – 560°C
Distortion LevelNegligible (< 0.01mm)
Surface HardnessUp to 1100 HV
White Layer ControlControlled Compound Layer
Executive Overview

High Hardness, Anti-Galling & Superior Corrosion Resistance

Nitrided surfaces provide exceptional resistance to sliding abrasion, adhesive wear, and galling, making it ideal for finished precision parts that cannot undergo post-heat-treatment grinding.

Typical Applications & Tooling

Widely used across plastics machinery, stamping dies, and precision motion control.

Extrusion Screws & Barrels

Plastic processing feedscrews, extrusion dies, and cylinder liners.

Die Casting & Forging Dies

Aluminum pressure die-cast cores, ejector pins, and forging inserts.

Crankshafts & Camshafts

High-speed racing crankshafts, camshafts, and hydraulic pump pistons.

Valves & Valve Stems

Power plant control valves, gate valves, and automotive engine valves.

Quality & Control

Compound Layer & Microhardness Testing

Every batch undergoes Vickers micro-hardness verification (HV0.1 to HV1.0) and metallographic micro-audit to ensure specified case depth (Nht) and optimal white-layer thickness.

Compound Layer & Microhardness Testing

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Gas Nitriding & Surface Hardening

Gas nitriding delivers exceptional surface hardness, enhanced fatigue strength, and corrosion resistance at sub-critical temperatures with near-zero dimensional distortion.